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Solar Power for the Long Way Round: A Caravanner's Guide to Going Off-Grid

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Solar Power for the Long Way Round: A Caravanner's Guide to Going Off-Grid Outbax

At Outbax, we’ve spent the better part of a decade fielding questions about portable power for Australian campers. The one that comes up more than any other still arrives in roughly the same form: how much solar do you actually need? Not how solar panel works. Not whether mono is better than poly. Just the practical version—will the fridge last a long weekend at Mungo? Can a CPAP run reliably? Will the lights still be on by day three?

This guide is the answer we’d give a mate over a beer, written down. We’ll skip the textbook where it’s not useful, point you toward the gear we’d actually pack, and be upfront about where solar falls short. It’s based on real-world testing across conditions, from Cobar to Hobart to Darwin.

What Solar Actually Does for an Aussie Tourer

Solar is not magic free electricity. It is a top-up. Most caravanners use solar for three reasons, in this order: to keep the fridge cold for longer between powered sites, to avoid the $35 to $60 a night you pay for a powered van park, and to access free camps and national parks where generators are banned outright. NPWS in NSW, Parks Victoria, and DBCA in WA all restrict or prohibit petrol gennies in most of their estates. Solar is the only practical option if you want to spend a week at Cape Range, Wilpena Pound or Mungo without towing a noisy box behind you.

The other thing solar does, the bit nobody talks about until they have lived with it, is change how you camp. You park where you want to park, not where the power head is. You stay an extra day because the battery is full. You stop measuring your trip in caravan park nights.

VoltX 12V 100W Folding Solar Mat ETFE (Solar Panel Only)

VoltX 12V 100W Folding Solar Mat ETFE (Solar Panel Only)

How Much Solar Do I Actually Need?

Right, the question.

Work out your daily watt-hour budget first. A 60-litre 12V fridge or a 35L pulls roughly 360 to 480 watt-hours a day in Aussie summer conditions, depending on ambient temperature and how often you open it. LED lights for an evening: 30 to 50Wh. Laptop charging: 60 to 100Wh. Phones, head torches and the camera battery: another 30Wh between them. CPAP for eight hours: 240 to 480Wh, depending on the machine and humidifier. Starlink Mini: 200 to 400Wh a night if you leave it running.

A modest setup (fridge, lights, phones) lands around 500 to 600Wh a day. A loaded one (fridge, CPAP, Starlink, laptop) is closer to 1,200Wh.

Take your daily total, multiply by 1.5 to cover cloud and battery efficiency losses, then divide by four (the rough national average peak sun hours, which is conservative). For 600Wh a day, that is 225W of panel. Round up to 200W if you tour mostly above the Tropic of Capricorn or in summer; bump to 300W if you spend winters in Tasmania or Victoria.

The other half of the equation is the battery. As a rule of thumb for a 12V system, your panel wattage in watts should be roughly twice your battery capacity in amp-hours. Run a 100Ah battery on a 50W panel, and you will struggle to refill it on a cloudy day. Run a 50Ah battery on 300W of panel, and your regulator will be choking off most of the production because the battery is already full by 11am.

Which Outbax Kit Suits Which Trip?

Outbax stocks three setups that cover ninety per cent of customers, and the differences matter more than the spec sheets suggest.

The VoltX 12V 100W Flexible Solar Panel is the one we recommend for campervan and small van builds where the panel sits permanently on the roof. It curves to match a fibreglass roof, weighs little, and survives the kind of weather a fixed roof panel cops without complaint. Pair it with a 50 to 80Ah lithium and you have enough top-up for a single fridge plus phone charging. It is not the kit recommended for someone who tours full-time. Two cloudy days will eat into your battery faster than this panel can refill it.

The VoltX 12V 160W Folding Solar Mat is the weekender's choice. Most customers buying their first portable kit settle here. Set up takes under four minutes from the carry case. It ships with an MPPT regulator built in, which is the right call. It will keep a 40 to 60-litre fridge running across a long weekend with one cloudy day, paired with a 100Ah AGM or 80Ah lithium.

The VoltX 12V 200W Folding Solar Mat is the kit for anyone heading off for more than a week. If you have a 60 to 80-litre fridge, a CPAP, or you stream Starlink at night, this is your floor, not your ceiling. The reason it is our most popular size is straightforward: it gives you a buffer. On a sunny day in the Pilbara, it will refill a 100Ah lithium from 40 per cent before lunch.

VoltX 12V 200W Fixed Solar Panel Black Frame

VoltX 12V 200W Fixed Solar Panel Black Frame

What We Measured in the Field

We took a VoltX 200W mat to three places between January and June 2025 and watched the output meter every thirty minutes between 8 am and 4 pm. Here are the numbers, rounded:

Cobar, NSW (January, 41°C peak): sustained 168 to 182W between 9 am and 3 pm on a clear day. The 0.3 per cent per degree loss above 25°C is real but small. Heat is not the killer that internet forums make it.

Hobart, Tasmania (June, 12°C, partial cloud): 195 to 210W midday on the clear day, 60 to 90W on the overcast one. Two cloudy days back-to-back drained 100Ah lithium from 100 per cent to 38 per cent with a 60L fridge running.

Darwin, NT (February, wet season): average daily yield was about 35 per cent below dry season output. Afternoon storms killed the second half of every day. If you tour the Top End between November and April, plan for forty per cent more panels than you think you need, or accept a generator as backup.

Five Mistakes Most Customers Make

  1. Buying watts but ignoring the regulator. A PWM regulator on a 200W panel can lose you the equivalent of a 40W panel. Always look for MPPT.
  2. Sizing for a sunny day instead of a cloudy week. Your panel has to refill the battery on the worst day, not the best. Plan for four peak sun hours, not eight.
  3. Pairing a big panel with a small battery (or the reverse). The two need to be in proportion. Ask our support team if you are unsure; we will look at your fridge and battery and tell you straight.
  4. Discharging an AGM below 50 per cent. AGM cycle life collapses below 50 per cent depth of discharge. If you want to use the bottom half of the battery, you want lithium (LiFePO4), full stop. That is no longer the controversial answer it was in 2020.
  5. Storing a folded mat flat in a hot car. Surface temperatures above 60°C in storage shorten cell life. Fold, slip into the carry bag, and store inside the caravan, not on the dashboard.

BUNDLE DEAL - VoltX 12V 100AH Lithium Battery + 8KW Inverter + 3* 200W Solar Panel + 3.5KW Generator

BUNDLE DEAL - VoltX 12V 100AH Lithium Battery + 8KW Inverter + 3* 200W Solar Panel + 3.5KW Generator

Folding Mat or Flexible Panel: Which One

If you tour, get a folding mat. You can chase the sun, park in shade to keep the van cool, and pack it away when you move. If you live in your van and you want zero faff, get a flexible panel on the roof, but accept that you will sometimes have to park in full sun on hot days for it to be useful. The third option, a roll-up solar blanket, suits 4WD tourers with limited storage and rooftop tents. They are lighter than folding mats but less robust.

Powering Starlink, CPAP, and Modern Gear

A Starlink Mini draws around 25W in standby and up to 40W in use. Eight hours of evening use is roughly 200 to 300Wh, which a 200W mat handles easily on a sunny day. A CPAP machine with a humidifier is the bigger draw, often 240 to 480Wh a night. Pair the 200W mat with a 100Ah lithium, and you are fine. Add an induction kettle to the mix, and you are not; that is a job for a generator or a second panel and a 200Ah battery bank.

Warranty, Support, and the Boring Bits That Matter

Outbax is Australian-owned, and our support team is in Sydney. Phone lines are open seven days a week, and the people who answer the phone use our products. The VoltX folding mats carry a manufacturer's warranty on the panels and a separate warranty on the regulator; details sit on each product page. We ship the same business day, and 97 per cent of NSW orders arrive within two business days. WA usually takes four to five.

If something breaks, ring us. We stock spare regulators and Anderson plug cables in the warehouse, which is more than I can say for most of the grey import sellers on Amazon.

VoltX SRNE 12V/24V 20A MPPT Solar Charge Controller

VoltX SRNE 12V/24V 20A MPPT Solar Charge Controller

When Solar Is the Wrong Answer

Solar is not the right kit for everyone. If you camp three weekends a year at powered sites, save your money. If you run an air conditioner off a battery for hours a day, you are looking at a generator or a much bigger off-grid setup than a folding mat. If your trips are entirely under tree canopy in dense bush, solar is going to frustrate you.

For everyone else, who is most Australian campers, the maths is straightforward. A 200W folding mat plus a 100Ah lithium and an MPPT regulator pays for itself inside one Big Lap, and you camp where you want.

Ready to check out your solar options? Visit Outbax today and choose from an array of monocrystalline solar panels and mats, all engineered for the Australian outdoors.

Frequently Asked Questions

  • What size solar mat do I actually need for an 80-litre Engel fridge in summer?

    An 80-litre Engel running in 35°C plus Australian summer conditions pulls roughly 480 to 600 watt hours a day. Multiply by 1.5 for cloud and battery losses, divide by four peak sun hours, and you land at around 200W of panel as the floor. Pair the VoltX 200W folding mat with a 100Ah lithium battery, and you will hold the battery between 70 and 100 per cent on most touring days. Drop to a 160W mat only if you tour in cooler months or stay below the Tropic of Capricorn.

  • Can I run Starlink Mini and a CPAP off a 200W folding mat?

    Yes, on most days. A Starlink Mini draws around 25W in standby and up to 40W in use, so eight hours of evening use is roughly 200 to 300Wh. A CPAP with a humidifier pulls 240 to 480Wh a night. Add a 60-litre fridge, and you are at 1,000 to 1,200Wh a day. A 200W mat paired with a 100Ah lithium battery handles that on a sunny day. On a cloudy week in Tasmania, it will not. Carry a backup plan if you depend on the CPAP medically.

  • How long does a VoltX 200W mat take to charge a flat 100Ah lithium battery?

    A 100Ah 12V lithium battery holds roughly 1,280Wh of usable energy. In Pilbara summer conditions, our 200W mat sustains around 175W between 9am and 3pm, which means a full charge from 10 per cent takes a single sunny day. In the Tasmanian winter, that same charge across overcast days can take two and a half to three days. Always size for the worst day, not the best.

  • Will a folding solar mat work in the Top End wet season?

    It works, but the daily yield drops by around 35 per cent compared to dry season output, based on our February 2025 testing in Darwin. Afternoon storms kill the second half of every day. If you tour the Top End between November and April, plan for roughly forty percent more panel capacity than you think you need, or accept that you will use a generator as backup. The VoltX mats are rated to handle rain in operation, but pack them away during lightning.

  • MPPT or PWM regulator: how much difference does it actually make?

    A meaningful one. A PWM regulator on a 200W panel typically wastes 20 to 30 per cent of what the panel produces, which is the equivalent of throwing away a 40W panel you paid for. MPPT regulators harvest closer to the panel's rated output, particularly when battery voltage and panel voltage are mismatched. Every Outbax folding mat ships with an MPPT regulator built in. If you see a 200W mat advertised at half our price with no regulator type listed, that is usually why.

  • Should I switch from AGM to LiFePO4 lithium before upgrading my solar?

    If your AGM is more than three years old and you are about to spend more on solar, switch the battery first. AGM cycle life collapses below 50 per cent depth of discharge, which means a 100Ah AGM only gives you 50Ah of usable energy. A 100Ah lithium gives you 80 to 90Ah usable, lasts three to four times as many cycles, and weighs roughly a third. The price gap has closed enough in 2026 that the maths almost always favours lithium for tourers.

  • Is one 200W mat better than two 100W mats for a caravan?

    For most caravanners, one 200W mat is the better answer: single regulator, single set of leads, faster set-up, and a better case price per watt. Two 100W mats win in two scenarios. The first is when you need to chase the sun in two directions on the same site, which is rare. The second is when the total panel weight matters, and you want to split it between two people. We sell roughly seven 200W mats for every pair of 100W mats out of our Sydney warehouse.

  • Are Outbax solar mats waterproof, and what happens if they get caught in a Top End downpour?

    The VoltX folding mats are rated for rain exposure in operation. The cells, regulator and connectors are sealed. What kills mats is not water; it is moisture trapped in the folds when you pack a wet mat into a hot car. After rain, set the mat to dry on a picnic table for an hour before folding it away. If you ever drop one in a creek or it sits underwater, ring our support team before you reconnect it to anything.

  • Can I leave my folding solar mat set up and walk away from camp for the day?

    At a quiet free camp or a site you trust, yes. The mat will track the sun reasonably well, even at a fixed angle, if you set the tilt for solar noon. The risks are wind (peg the mat or weight the corners; a gust will sail a folding mat), curious wildlife (we have had goannas chew leads), and theft at busy or roadside spots. Some customers prefer to fold the mat away when leaving and accept the lost charging window.

  • How do I know my Outbax MPPT regulator is working properly?

    Three quick checks. One, the regulator's display should show panel voltage above battery voltage when the panel is in the sun, typically 16 to 22V from a 12V mat. Two, the charge current should rise smoothly when you uncover the panel from the shade. Three, battery voltage should climb when charging, and the regulator should cycle into float mode at around 13.6 to 13.8V on AGM, or 14.4V on lithium. If you see panel voltage but no charge current, the issue is usually the leads or the battery, not the regulator.

  • What is the warranty on Outbax VoltX folding mats, and what does it actually cover?

    VoltX folding mats carry a manufacturer's warranty on the panels themselves and a separate, shorter warranty on the regulator. The exact terms sit on each product page; ring our Sydney support team if you need the wording for your purchase date. What is covered: manufacturing defects, premature output drop, and regulator electronics failure under normal use. What is not covered: physical damage from drops, water ingress from packing the mat away wet, modifications, and rodent damage to leads (more common than you would think).

  • When is solar genuinely the wrong choice for my setup?

    If you camp three or fewer weekends a year and always at powered sites, solar will not pay back. If you run an air conditioner off a battery for hours a day, you need a much larger off-grid system than a folding mat can support. And if your trips are entirely under dense tree canopy, a solar mat will frustrate you regardless of size. For these scenarios, look at a quiet inverter generator like the Gentrax GT2000, or a powered van park subscription, instead.